
For over 60 years, Coachmen RV, your “leader to the great outdoors,” has led the industry with the highest quality value per dollar ratio, integrating leading-edge composite construction and standards that many others don’t even offer, such as Weather Shield+™ insulation, Road Armor® suspension, Solar Source+™, Road Guardian+™, and Getaway+™ included features. Our commitment to continuing our tradition of quality and innovation has been reinforced in 2025, and we are excited to share our brand new, state-of-the-art production facility located in Middlebury, IN. We welcome you to our new home to Chaparral, Phoenix, and Brookstone 5th wheels via our new virtual factory tour below.
All New For 2025, Coachmen 5th Wheels State-of-the-Art Production Facility
Quality of construction and quality control begins at the start and at each stage of the CRV manufacturing process. Our Managing Group Leaders work online to inspect each stage of the process. Non-production quality control technicians work back-line, mid-line, and end-of-line while water lines and tanks are filled (online), high pot checks (for wire shorts), lights, slides, utilities, LP lines, tires, lugs, electrical systems, leveling, and appliances are all system checked to name just a few. Units are then “red tape inspected” and corrected for cosmetics imperfections. Finally, all models are pressurized via a Seal-Tec™ test (interior pressure w/ exterior soap & water) to check for invisible seal voids. Furthermore, a third-party PDI facility is another double-down QC level that will re-check all factory QC, doubling all factory QC steps while adding a rain bay test (slides closed and open) to mimic high-pressure rain while traveling.
All CRV 5th Wheel products have been zero-degree and 110-degree tested via 3rd party suppliers for over 24 hours. Weather Shield+ is a standard forced package to ensure extended camping time with families across North America!

One Piece (Extruded) I-Beam Chassis (TRI-TEX™ powder coated).

Upgraded Wheels & Tires Including Lionhead’s® 5, 2, 1 No Excuse Guarantee (Limited Lifetime Rim)!

Road Armor® Suspension by Trail Air® 1/2” HD shackles w/ wet bolts (Zirk® fittings) -31.7% Frame Chatter

Manual Override (All Gear-Driven Slides)

Readily Accessible Motors (Sectionalized Underbelly)

Auto-Level Manual Override (Std. Brookstone, Opt. Chaparral/Phoenix)... 4-Point Chaparral/Phoenix, 6-Point Brookstone

Color Coded Harness/Wire Looms

Fully Enclosed, Insulated, & Ducted Heat in Sectionalized Underbelly (For Ease of Service)

Radiant Pro™ Barrier in Underbelly (Weather Shield+™)

12V Thermal Heat Pads - All Tanks (Weather Shield+™)

Reinforced, Braced, & Supported Holding Tanks

LP Quick Disconnect Ports - All Models

All-New, State-of-the-Art Computer Aided, Precision Cutting

Improved Accuracy, Less Trim Required, More Secure, Automotive-Like Seams

Double Welded Aluminum Framing, Multi-Layer Plywood *Super Bonded* Floor (Staggered Seams) w/ 2lb. Closed-Cell Insulation

Residential Beauflor® Travertine Style Flooring w/ 7-Year Cold Crack Warranty (No Off-Gassing)

Extra Thick, Upgraded Multi-Wipe Seal/Slide-Out Track System w/ Corner Compression Foam, Composite Guide, and Built-in Wipes (Flush Floor*)

Interior Cabinetry, Plumbing, H-Vac, & Electrical Systems Installed

Marine-Style Nautilus Convenience Center* Chaparral/Phoenix Mids, and Brookstone

Double-Welded Aluminum Framing Built on Jigs for Accuracy

Nearly Two Decades of Leading Edge Composite Construction Experience

Temperature & Humidity Controlled, State-of-the-Art Vacuum Bonding (Superior Sidewall Construction!)

Radiant Pro™ Insulation Installed in Upper Deck

Wiring, LED Lighting, Battery Kill Switch, Tool Storage, & Auto-Level* Controls are Installed

Radiant Pro™ Barrier is Installed in Front Gooseneck Area

Vacuum Bonded Walls - Prepped For Installation (All Window, Doors, & Major Openings are Framed

Composite Sidewall is Hoisted Onto Frame

Plywood Inserts (For Screw Retention/Bite) in All Major Fastening Points (Notice Waterproof Azdel Extends Past Floor Seams!)

Moisture/Shock Barrier Adhesive Backer is Applied

Further Moisture Protection Added

Vertical & Horizontal Lags, and Sika™ Bonding Agents Applied Per Frame Supplier Specifications (Composite, Rot-Proof Sidewalls Inside & Out!)

Azdel Interior/Exterior Sidewall w/ Superior Moisture Cured Urethane Adhesive (Vacuum Bonded)

Azdel 6X Rear Wall and Moisture Protection Layers Secured

6X Adzel Sidewall Construction is Completed

16" On Center Solid Wood Roof System Secured (2nd/3rd A/C Prep* Based on Model) Double Bracing at A/Cs

Radiant Pro™ Barrier + Batten Insulation Installed Over Entire Roof (97% Reflectivity!)

Roof Panels Sanded, Cleaned, Seam Protection & Adhesive Applied, TPO Roof Prepped

12-Year Warrantied TPO Roof Secured & Glued

Trim, Gutters, & Seal is Applied

Batten Insulation Glued Behind Front Cap Location

Radiant Pro™ Barrier Applied Behind Front Cap Location (97% Reflectivity!)

Reinforced Fiberglass Front Cap is Prepped

Wiring & Cap Installation is Completed

Slide-Out Boxes Constructed w/ Sidewall Cut-Outs

Slide Room Box Installation

Slide-Out Box Alignment Process

GE® Two Year Warrantied A/Cs, Roof Vents, Attic Vents, Solar Panels, & Sky Lights Are Installed

All New for 2025: GE A/C (Run up to Three at Once!) w/ Included Heat Pump (One Per A/C)

Included w/ Solar Source +™: 190W Solar Panels + Battery w/ All Chaparral, Phoenix, and Brookstones

Air 360+ (Over the Air TV, Radio, + Hot Spot Prep

New for 2025, JBL® Outside Speaker (Stereo Field of View)

Furrion™ Side + Rear Camera Prep (Standard)

2" Accessory Receiver (Standard)... 300lb. Cap. (Accessories Only, Not a Towing Hitch)

Upgraded 60,000 BTU On-Demand Water Heater

Upgraded 50AMP Service w/ Indicator Light, Std. on All Chaparral, Phoenix, & Brookstone Models Indicator

3M UV Treated Decals & Ink - Warrantied 3-5 Years (Based on Location) Against Cracking, Fading, & Peeling - No Power Washer Use Allowed!
